SURFCON® / APPLICATIONS

Precision handling.
Matched to your substrate.

From wafer transfer to warped-wafer contact and vacuum-assisted handling.
Find the SurfCon® configuration that fits your process.

Microstructured surface visual
PRECISION BEGINS AT THE CONTACT SURFACE.

APPLICATION GUIDE

Start with the handling challenge.

Select a starting configuration, then evaluate it with your actual substrate and equipment.

01 / WAFER TRANSFER

Stable transfer.
Controlled release.

For robotic wafer handling where lateral movement and release behavior both matter.

CONSIDER

Flat contact pads with adhesive, insert or bonded integration.

EVALUATE

Backside finish, acceleration profile, contact load and lift-off sequence.

Explore mounting options
02 / WARPED WAFERS

Adapt the contact.
Accommodate the shape.

For concave or convex wafers that require an appropriate contact geometry.

CONSIDER

Dome geometry, or flat pads with sufficient height relative to the wafer warpage.

EVALUATE

Warpage range, pad height, contact position and substrate deformation.

Discuss wafer warpage
03 / VACUUM-ASSISTED

Integrate suction.
Engineer the interface.

For applications where vacuum suction is part of the handling method.

CONSIDER

SurfCon® DONUT or vacuum cup configurations matched to the suction interface.

EVALUATE

Vacuum level, sealing geometry, contact area and backside cleanliness.

Discuss vacuum integration
MATERIAL SELECTION

POLMA® for insulative configurations. CONEPOL® for applications requiring a conductive material.

Compare material options ↗

APPLICATION AREAS

From wafers
to precision handling.

Explore substrate and equipment examples. The right pad depends on the permitted contact area, surface condition and handling task.

WAFER HANDLING

Semiconductor wafers

Review focusBackside finish, contact load and release sequence.

GLASS SUBSTRATES

Glass wafers

Review focusBackside finish, contact load and release sequence.

OPTICAL SUBSTRATES

Photomasks

Review focusPermitted contact zones and surface cleanliness.

PANEL HANDLING

Display glass

Review focusPanel dimensions, flatness and contact placement.

SILICON PHOTONICS

Silicon Photonics Substrate

Review focusSubstrate flatness, contact stress and surface cleanliness.

OPTICAL COMPONENTS

AR glass

Review focusSurface finish, permitted contact area and release behavior.

MOTION SYSTEMS

High-speed moving stages

Review focusAcceleration, rotation and resistance to sliding.

ROBOTIC INTERFACES

Robot grippers

Review focusObject geometry, contact force and pad attachment.

Illustrative application images. Suitability is assessed for each substrate, contact surface and operating condition.

FROM APPLICATION TO EVALUATION

Define the conditions.
Verify the fit.

A suitable pad is selected around the substrate and equipment, then evaluated under the actual operating conditions.

01 / DEFINE

Share the requirements

Substrate dimensions, backside finish, warpage, temperature, ESD needs and end-effector geometry.

02 / SELECT

Review a starting configuration

Consider material, mounting method, pad height and contact geometry when selecting an evaluation pad.

03 / VERIFY

Evaluate in your process

Check slip, release behavior, contact cleanliness and durability with the actual substrate and equipment.

Ready to discuss your application?

Share confirmed values and available drawings.
Unknown conditions can be clarified with our team.